Braided Wire With Copper Lug

Braided Wire With Copper Lug

Braided wire with copper lug, also commonly known as grounding strap or flexible connection, is a component used for electrical connections. It is mainly made of multiple strands of fine copper wires woven together. Its ends are usually crimped with perforated terminal lugs, which are convenient for fixing to equipment or structures with screws or bolts. Due to its braided structure, the braided wire with copper lug is very soft and elastic, and can adapt to the relative tension between different equipment caused by vibration, thermal expansion and contraction, or installation trays, and is not as easy to break as rigid cables.

Easyjoint Electric Co., Ltd. is one of the most professional braided wire with copper lug manufacturers and suppliers in China. Welcome to buy customized braided wire with copper lug made in China here from our factory. Contact us for free sample.

 

 

Product introduction

 

Braided wire with copper lug, also commonly known as grounding strap or flexible connection, is a component used for electrical connections. It is mainly made of multiple strands of fine copper wires woven together. Its ends are usually crimped with perforated terminal lugs, which are convenient for fixing to equipment or structures with screws or bolts. Due to its braided structure, the braided wire with copper lug is very soft and elastic, and can adapt to the relative tension between different equipment caused by vibration, thermal expansion and contraction, or installation trays, and is not as easy to break as rigid cables.

 

Product Specification

 

 

product-800-450


Part Number
(L:Bolt Hole Spacing)

Wire Range
mm²
(AWG)

Wire(单丝直径0.15)

Terminal Lug

 

Construction
(No./mm)

W
(mm)

s
(mm)

Maximum current carrying capacity(A)
Ambient temperature(35℃)

Lug Type

Stud Size

Max Current
(A)

Bolt Hole Spacing
mm(L)

BWDSC6-6-L

6.0mm²
(10 A.W.G.)

32x11x 1/0.15

10.0

0.8

55A

DSC6-6

M6

48A

250mm±15

500mm±25

750mm±25

1000mm±30

1500mm±30

2000mm±30

BWDSC8-6-L

36x10x1/0.15

11.0

0.8

DSC8-6

M8

48x7x1/0.15

12.0

0.8

BWDSC8-16-L

16mm²

(6A.W.G.))

24x40x1/0.15

16.0

2.2

120A

DSC8-16

M8

125A

48x20x1/0.15

22.0

1.8

BWDSC8-25-L

25mm²

(4A.W.G.)

24x60x1/0.15

22.0

3.0

150A

DSC8-25

M8

160A

48x30x1/0.15

28.0

1.8

48x15x2/0.15

20.0

3.5

BWDSC8-35-L

35mm²
(2A.W.G.)

24x80x1/0.15

25.0

4.0

195A

DSC8-35

M8

200A

32x60x1/0.15

28.0

3.0

BWDSC10-35-L

64x30x1/0.15

35.0

2.0

DSC10-35

M10

48x20x2/0.15

26.0

3.5

BWDSC8-50-L

50mm²
(1/0A.W.G)

24x118x1/0.15

30.0

6.0

250A

DSC8-50

M8

250A

36x79x1/0.15

35.0

4.0

BWDSC10-50-L

64x45x1/0.15

50.0

2.5

DSC10-50

M10

48x30x2/0.15

30.0

3.5

48x20x3/0.15

28.0

4.8

BWDSC8-70-L

70mm²
(2/0A.W.G)

64x30x2/0.15

41.0

4.0

300A

DSC8-70

M8

310A

BWDSC10-70-L

DSC10-70

M10

BWDSC8-95-L

95mm²
(3/0A.W.G)

36x149x1/0.15

45.0

6.0

325A

DSC8-95

M8

 

55.0

5.0

BWDSC10-95-L

64x84x1/0.15

60.0

4.0

DSC10-95

M10

35.0

6.0

BWDSC8-120-L

120mm²
(4/0A.W.G)

48x149x1/0.15

55.0

6.0

420A

DSC8-120

M8

 

64x107x1/0.15

60.0

4.0

BWDSC10-120-L

96x70x1/0.15

95.0

3.2

DSC10-120

M10

48x30x5/0.15

37.0

7.0

Customize according to current capacity or customer sizes.

 

Application

 

Braided wire with copper lug offers significant advantages in applications such as automobiles and energy storage systems. Batteries are usually connected to the vehicle chassis or equipment frame via their negative terminals. The braided grounding wire serves as the main electrical path between the battery's negative terminal and the vehicle body (typically a metal structure), allowing electric current to form a complete circuit. When batteries operate in vehicles or equipment, they will inevitably be exposed to vibrations. Compared with rigid cables or busbars, the flexible nature of the braided grounding wire enables it to effectively absorb these vibrations and displacements, preventing loosening, breakage or damage at the connection points caused by stress concentration.

 

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